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Thread: Piston ring question

  1. #1
    rebel33382 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Jan 2009
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    New Orleans, LA
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    201

    Piston ring question

    got my new piston and ring set it, got 2 small questions..

    1. the "spacer" for the oil ring, can or should it be overlapped?
    2. the top 2 rings only have "T" stamped on them, one of them has a closer gap than the other, which should go on top?
    1984 200ES first Shaft driven big red with reverse!
    85 Big Red 250ES with a rebuilt top end!

  2. #2
    Join Date
    Apr 2006
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    The "spacer" should not overlap. The end should be butted like a W. The T goes up, didnt the piston come with instructions? And what is it for?
    1986 200x- old school D.I.D wheels, Gold D.I.D X-Ring Chain, Rad MFG. Carrier, PRM Grab Bar, Pro Circuit T-4 custom, Maier plastics, 85x forks, 18x10.5x8 kenda klaw mxr's on itp steels, the money pit never ends

    2004 YFZ450 - CP 12.5:1, cam mod , gibson nerfs, hmf pipe, protaper bars + risers, dg bumper/skids, holeshot gncc's on itps, cycra handguard and more stuff to come.

  3. #3
    rebel33382 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    no instructions, for my 200es
    1984 200ES first Shaft driven big red with reverse!
    85 Big Red 250ES with a rebuilt top end!

  4. #4
    rebel33382 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    got the 'w" correct, its a shady shidy from JAPAN!
    1984 200ES first Shaft driven big red with reverse!
    85 Big Red 250ES with a rebuilt top end!

  5. #5
    Join Date
    Apr 2006
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    Hm, most pistons come with atleast the gap specs. Anyway the top compression ring usually has a larger gap than the second one. Is one ring fatter than the other, that would be an easy way to figure out. And dont forget to gap the rings! That can lead to bad problems later on.
    1986 200x- old school D.I.D wheels, Gold D.I.D X-Ring Chain, Rad MFG. Carrier, PRM Grab Bar, Pro Circuit T-4 custom, Maier plastics, 85x forks, 18x10.5x8 kenda klaw mxr's on itp steels, the money pit never ends

    2004 YFZ450 - CP 12.5:1, cam mod , gibson nerfs, hmf pipe, protaper bars + risers, dg bumper/skids, holeshot gncc's on itps, cycra handguard and more stuff to come.

  6. #6
    rebel33382 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Location
    New Orleans, LA
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    201
    they are the same thickness, like I said, one has a significant gap than the other, so what u r saying is that the top ring should have the largest gap?
    1984 200ES first Shaft driven big red with reverse!
    85 Big Red 250ES with a rebuilt top end!

  7. #7
    Join Date
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    Location
    Oklahoma
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    62
    do you have a manual? If not you should get one. It will help out alot.
    81' Honda 250r
    84' Honda 200x...sold
    84' Honda 200s...sold


  8. #8
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    Yeah buy a manual. But right off my wiseco paper for my 200x it says .0040 for top and .0050 for bottom, so bottom would be larger Im assuming, and it just says for dirt,atv,snow and PWC. So I guess that would be what you want for yours. I guess I was wrong about top being bigger? I could have swore my 450 piston ring was larger on top.
    1986 200x- old school D.I.D wheels, Gold D.I.D X-Ring Chain, Rad MFG. Carrier, PRM Grab Bar, Pro Circuit T-4 custom, Maier plastics, 85x forks, 18x10.5x8 kenda klaw mxr's on itp steels, the money pit never ends

    2004 YFZ450 - CP 12.5:1, cam mod , gibson nerfs, hmf pipe, protaper bars + risers, dg bumper/skids, holeshot gncc's on itps, cycra handguard and more stuff to come.

  9. #9
    Join Date
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    compression rings are normally a different color like gold or silver

    scraper rings are normally just black
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  10. #10
    rebel33382 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    I have looked at the honda manual, I wanted some hands on experience. The manual shows the end of the piston ring slanted for the the top one. Both of my rings have straight edges, only difference is gap size!
    1984 200ES first Shaft driven big red with reverse!
    85 Big Red 250ES with a rebuilt top end!

  11. #11
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    The top ring is usually shiny as Swigin posted....
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  12. #12
    Join Date
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    Quote Originally Posted by rebel33382 View Post
    I have looked at the honda manual, I wanted some hands on experience. The manual shows the end of the piston ring slanted for the the top one. Both of my rings have straight edges, only difference is gap size!
    the pic in the book is a closeup shot, you can tell with the naked eye but it's tuff
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  13. #13
    rebel33382 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Jan 2009
    Location
    New Orleans, LA
    --
    201
    my eye is not that great naked, I just need to know if the ring with the largest gap goes on top, or bottom (of the 2 compression rings)
    1984 200ES first Shaft driven big red with reverse!
    85 Big Red 250ES with a rebuilt top end!

  14. #14
    Join Date
    Mar 2007
    Location
    Texas
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    5,045
    ok i know what he's talking about. i worke don one of them lesser piston sets before.

    both rins are the exact same thickness. the one with the bigger gap goes to the top.make sure the gaps do NOT match up. they shoudl be nearly 180 out.

    make sure the 2 small rings are on either side of the oil ring expander. the side in a groove on either side and kinda on tope. if you look closely at it you will see the part that goes against the piston is slightly thicker than the top you see when it's installed. the 2 tiny rings will sit on either side of that top thinner peice but on top of the bottom section. thhat bottom section allows the oil to touch the sidewalls and the rings on either side are called whippers.

    is there any marking on the rings at all? if there are any parkings. (stapmed or printed) they go facing up. if not, then there's no direction on the rings.
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  15. #15
    Join Date
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    the gaps mean nothing...if he switchs them up it will never seal up.
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

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