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Thread: 200 big red engine rebuild

  1. #1
    svo58 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Jul 2004
    Location
    clifton park,saratoga county,N.Y.
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    166

    200 big red engine rebuild

    I have 2 big reds 200es ,one smokes a little .I have a spare motor ,how hard is it to rebuild the motor,or does anyone know a good place that rebuilds motors in new york(long island) reasonable.If i do it , i replace the piston and rings and anything else that is bad.Where do you guys get your parts (piston rings ect...)I have a manual ,i work on cars ,how hard could it be?If anybody did this before and can give me advise on were to start it would be great,thanks for any help you can give me..........svo58

  2. #2
    smokey's Avatar
    smokey is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Jun 2004
    Location
    ravenwood MO
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    221
    No its not hard if you have a manuel and some tools.
    I Get most of my parts from these places and my honda dealer
    http://www.psep.biz/store/atv.htm
    http://hyperparts.com/
    http://www.mfgsupply.com/m/c/index.html?id=v3AY3QHQ
    85 ATC350X- weisco 10.25:1, uni, +3 swingarm, 3in. wheelspacers, RAD carrier, 450r muffler
    85 Big Red
    83 KLT200
    82 ATC200

    If it aint broke fix it anyway because it soon will be

  3. #3
    Join Date
    Dec 2002
    Location
    salem, nh
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    1,339
    i just rebuilt my first motor. wasn't too bad. good learning experience for next time though. first off www.servicehonda.com will be your BEST friend. Their prices are the best anywere and shipping is always like 7 bux. I needed an oversize piston and rings, dont buy a cheap brand. a gasket set, u should get a new cam chain, bore job and valve job (valve seals). I needed a new cam and bearing, you wont know till u get in there, it was only $58 from service honda. splitting the cases is a head ache, i wouldn't bother if it runs good and the tranny shifts good. most importantly get a FACTORY manual off of ebay, it's a necessity. good luck!
    85 250SX New to me!!
    85 ATC 70 stock ~ TRADED
    85 ATC 70 with 138cc Lifan
    83 110 restored ~ sold
    85 110 restored ~ sold
    83 200x restored ~ sold

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