I just finished rebuilding and 85 ATC200X that my boss gave me. My daughter and I did it together. We did a complete restoration with all new bearings, new forks and lots of other new NOS parts that I got lucky finding.
The engine got a new, NOS Honda cylinder with a wiseco.10.25:1 piston. I reground the seats and replaced the guides myself. I also had to make a couple new busings for the transmission and replace most of the thrust washers. All new honda clutch parts. It's a good solid engine but I spent way more than it's worth probably. It should last another 40 years for my kids at least.
I have a question though. I rebuild engines all day every day but it's been 30 years probably since I did one in a bike with a wet clutch. A shimmer of aluminum in the oil is pretty normal for these right? Im assuming it's clutch. Everything is adjusted by the book, no unusual noise and it runs like a scalded dog. Just wanted to make sure.https://youtu.be/c-HDyENO3_8?feature=shared