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Thread: ATC 250SX Fork Tube Seized

  1. #1
    Join Date
    Sep 2012
    Location
    Indiana
    --
    460

    ATC 250SX Fork Tube Seized

    Has anyone had experience and success w/ seized fork tubes on this machine? I haven't dug into why exactly they aren't moving just yet, but I'm hoping several people may have also experienced this and have some advice or tips. My first assumption would be just general dirt and grime has worked it's way in internally and seized the parts, but I suppose there could be also be the possibility of a slightly bent tube putting everything in a bind. Is there a trick to pulling these apart if nothing budges with whacks of a rubber mallet?

  2. #2
    Footy's Avatar
    Footy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Feb 2015
    Location
    Charlotte, N.C.
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    334
    Was this machine in use? Or was this one sitting in the weather?
    Put your butt on the inside fender or end up on the ground!

    TRX450ER
    ATC250SX
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  3. #3
    Join Date
    Sep 2012
    Location
    Indiana
    --
    460
    The answer was pretty evident after I spent a little time looking over the machine yesterday. Someone installed a tire too wide to run in between the forks and just let it run. The tire rubbed all the way through the aluminum lower forks.

    So it appears I am on the hunt for a set of used forks.....

  4. #4
    Join Date
    Jan 2024
    Location
    Amherst, NH
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    65
    Wow - that’s a first for me to hear about a failure mode like that. You could probably get away with just a set of lowers, or does it look like other damage beyond the aluminum tubes being worn thru?

  5. #5
    Join Date
    Apr 2014
    Location
    Edmond, KS
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    2,578
    It happens. I bought a SX that had the fork lowers almost rubbed through from a tire that was too wide.

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