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Thread: Dome diameter larger than cylinder bore question

  1. #1
    rustyhondas's Avatar
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    Dome diameter larger than cylinder bore question

    86r

    My jug is 68mm

    I got a head that measures 72.4mm across where the dome starts

    I can hog out a copper head gasket to match the head

    But I am thinking this won't work rite

    The head should measure a .25mm larger or so but not several millimeters .
    What would happen?Click image for larger version. 

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    I wanted to see how she'd run with that head on the right with the big opened up chamber but I don't think
    It will work , there is going to be a pocket all around the circumference of
    The top of the cylinder between the head , will this do weird things?
    Last edited by rustyhondas; 04-23-2016 at 02:13 PM.
    86 atc 250r
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  2. #2
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    Quote Originally Posted by rustyhondas View Post
    there is going to be a pocket all around the circumference of The top of the cylinder between the head , will this do weird things?
    You don't want a pocket at edge of bore for end gases to collect, and you don't need the top edge of bore exposed to any extra heat. It may work just fine, but it's not ideal. I wouldn't use it.
    2-stroke lover

  3. #3
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    Don't you hate it when you don't hear what you want to hear,but you know it's the rite thing to do
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  4. #4
    arlaunch's Avatar
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    In my opinion the cylinder head on the right looks like an experiment gone wrong. It is opened up way to much with the squish band being way to narrow. Not to mention what looks like pretty big craters from detonation.

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  5. #5
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    It was probably off of an oem cylinder with a big bore sleeve.

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  6. #6
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    Totally agree it most likely is off a "310" jug or 290 or whatever that b astard size liner is

    The dome looks like this pretty much to meClick image for larger version. 

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    What I was trying to achieve it to lower my static compression from 200 to something around 180 all while tightening up the quench gap

    So I picked up a cheap head on eBay to play with but it turns out it's a big bore head unbeknownst to the seller or I

    The squish still sucks, but it did get me down to 165psi

    It's etched into it 23.5cc

    Between my short reach compression adapter,wide oversized dome taper,and fat head gasket,making my results low

    I think 23.5 might get me rite where I want to be ,maybe 23cc

    My next move it to get my original head reshaped

    Being that you don't like the look of that right heads dome ,and it basically looks like the end result of BDTs head service,what do you say to that?

    I'm planning on having that done. What's the deal with the "CR"
    Style dome shape

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    90 octane non ethanol boat gas is what I want to run

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    Last edited by rustyhondas; 04-24-2016 at 12:30 PM.
    86 atc 250r
    85 atc 70
    84 atc 200s
    05 650 rincon
    06 400at rancher
    93 lt80
    02 kx65

  7. #7
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    If you have enough extra volume you might be able to just mill the big bore head until the outer squish diameter is reduced to where you want it. That's a much easier task for a typical machine shop that doesn't specialize in 2 strokes. It seems like once you start talking about changing angles, shape, and volume you usually get a blank stare. Especially if they can't index off the spark plug.
    Last edited by cr480r; 04-24-2016 at 12:36 PM.
    2-stroke lover

  8. #8
    rustyhondas's Avatar
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    That thought crossed my mind too

    I don't know how much is acceptable to take away


    Big bore head measures 16.8-16.9 mm thick from
    Head stud nut lands to the gasket surface face

    I can bring it down myself on this granite table with some oil and sandpaper

    What a excellent solution if there is a minimum thickness I need to maintain is the question

    And if the .030 or so I need to take it down to gain a few mm is going to get me back in the same boat with high compression
    Last edited by rustyhondas; 04-24-2016 at 01:19 PM.
    86 atc 250r
    85 atc 70
    84 atc 200s
    05 650 rincon
    06 400at rancher
    93 lt80
    02 kx65

  9. #9
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    Click image for larger version. 

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    I guess to heck with the compression increase, should be able to find some winning combination out of all of these and can lower the deck height to play with squish

    Any last words on minimum head thickness
    86 atc 250r
    85 atc 70
    84 atc 200s
    05 650 rincon
    06 400at rancher
    93 lt80
    02 kx65

  10. #10
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    Don't even worry about the head getting too thin with that lil cut. I have taken very deep cuts to fix heads that should have been welded with no issues. The problem with deep cuts is the spark plug gets closer to piston, and you have to use a toroid design to restore the volume. You don't even have to worry about that here. Measure the volume of the head and compare it to your old head to see how much room you have to play with. Was your old compression too high? Or do you just want try a narrower squish?

    Edit: I re-read your post. I see now you are trying to reduce compression to 180
    Last edited by cr480r; 04-24-2016 at 02:21 PM.
    2-stroke lover

  11. #11
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    Click image for larger version. 

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    Measuring like this old head with a million miles on it at 200psi /br8es plug ,running premium pump gas

    Reads 35.69mm

    New head before cutting measures 35.47

    The sides of my piston do not come up flush with the deck ,the outer edge of the piston
    Is about .8 mm from the deck



    So cut the f-er and run a br9es ?or am I getting too close to the crown?

    I can't run premium anymore because of the ethanol,and all I can get is rec90

    I think she might rev out nicer too with lower compresh and this PT pipe
    86 atc 250r
    85 atc 70
    84 atc 200s
    05 650 rincon
    06 400at rancher
    93 lt80
    02 kx65

  12. #12
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  13. #13
    rustyhondas's Avatar
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    Cut her down to 68.5mm

    Has 175psi

    All is good

    Thanks for keeping me going
    86 atc 250r
    85 atc 70
    84 atc 200s
    05 650 rincon
    06 400at rancher
    93 lt80
    02 kx65

  14. #14
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    Let us know how it runs
    2-stroke lover

  15. #15
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    If you’ve got enough meat left in the larger bore head; the larger head needs to be re-machined to your existing head, & the combustion chamber must conform with your cylinder displacement. The cranking compression must be close to what your running, maybe 135-150psu??? $$$$$$$$$$$$$$$$$
    JT

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