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Thread: 200s choke keeps flipping up

  1. #1
    PAPA250r is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Feb 2009
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    389

    200s choke keeps flipping up

    The choke on my 200s keeps flipping up when i run it hard . Air filter is clean it is a oem carb what the heck can i do to stop this other the. Tie wraps lol ?

    Thanks
    84 200s almost done
    84 atc 70 project

  2. #2
    Join Date
    Sep 2010
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    NEPA
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    7,049
    You're missing the ball or special washer/holder. Check a parts diagram and you should see what 's missing.
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  3. #3
    Scootertrash's Avatar
    Scootertrash is offline Just Too Addicted: Protecting Our Community The day begins with 3WW
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    Here is the fiche:

    http://www.servicehondapsn.com/fiche...ame=CARBURETOR

    If the lever is still there then you still have the screw holding that in. I have seen the stay plate (12) break on these, so you may need the stay plate and the little ball. If the stay plate is still there, it's an oblong silver metal plate, you may be able to get the ball at your local hardware store. My hardware store has a selection of steel ball bears and I just found a small one that fit. It may pay to take the screw out and take the choke lever with you to find the correct size.
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  4. #4
    PAPA250r is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Thanks for the information . Ill check it out and see whats missing
    84 200s almost done
    84 atc 70 project

  5. #5
    Join Date
    Jan 2009
    Location
    Miami,Fla.(305)
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    Quote Originally Posted by atc007 View Post
    You're missing the ball or special washer/holder. Check a parts diagram and you should see what 's missing.
    Yeah- its more than likely the very tiny ball bearing on the lever that is missing or bad. Do you feel the click at all at half choke? That ball is easily lost if the lever is removed. Usually it stays in place stuck to the plastic lever- but will fall off if your not carefull. If you drop it- you probably are not going to find it again! Also check the spot where its sits on the lever for damage . Use grease when reinstalling-
    Previously Owned:
    1985 ATC 250R (261cc)- 38MM PWK QV/AS, VFORCE3, RPM TIMING ADV., FULL DG EXH, CLARKE WHITE TANK, DOUGLAS RED LABELS, PRM NERF BARS, + ALUM. PARTS
    1983 ATC 185S (186cc)- HI COMP., BASSANI HEADER, REAR DISC BRAKE CONV., '86 200X HUBS, ALUM. RIMS, DIRT DEVILS
    1982 ATC 185S (224cc)- PK WELD-ON KIT, PK CLAMPS, PK EXHAUST, SL90 SHOCKS, OIL COOLER, PCCC RIMS
    1981 ATC 185S
    1984 ATC 250R
    1981 ATC 250R
    1983 ATC 110
    1969 HONDA MINI TRAIL 50


    TRIKELESS

  6. #6
    Join Date
    Oct 2008
    Location
    NB, Canada
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    852
    If your lazy like the guy I got my 185s from, you can just put a zip tie on the wires coming up from the stator, and keep lots of slack in it so you can put it over the choke lever to hold it down. Just keep it loose enough to so can slip it on and off.
    Rides:
    1985 250sx
    1982 ATC185s
    1984 200es

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  7. #7
    PAPA250r is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Thanks for the info . I do feel it click for 1/2 choke i will take a look at it monday and see thanks
    84 200s almost done
    84 atc 70 project

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