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Thread: 250SX rear brake upgrade,disc brake!!!!

  1. #1
    Join Date
    Dec 2007
    Location
    Quebec,Canada
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    1,013

    250SX rear brake upgrade,disc brake!!!!

    Ok,it was the last time I have problem with the brake on my SX,everytime I ride in mud or cross river,I have to clean brake,change brake,seal.....time was come for a little upgrade,with the disc brake,no more problem!!! I will convert the front with a 200x for the disc brake too.

    hummmmm....I can attach picture,Did there is a problem with picture upload on the furom or it's my computer?

    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
    1984 ATC70
    1985 ATC70
    Custom built ATC70 / 250R laydwon swap
    1986 ATC250SX FATCAT

  2. #2
    Join Date
    Nov 2006
    Location
    Huffman TX
    --
    891
    I hate drum brakes with a passion, there lil bitches!!
    TRIKES

    1987 200x -First Trike-
    82 185s-SOLD!
    82 250r-SOLD!
    85 250es -the lil red hulk



    Quote Originally Posted by Midnite_rider View Post
    I like the outlook..... It ran fine before it broke!!!! it was flying before it exploded!!!! it was like new until I tore it up!!!!! LOL She was a virgin until last night??????

  3. #3
    Join Date
    Dec 2007
    Location
    Quebec,Canada
    --
    1,013





    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
    1984 ATC70
    1985 ATC70
    Custom built ATC70 / 250R laydwon swap
    1986 ATC250SX FATCAT

  4. #4
    Join Date
    Mar 2008
    Location
    EastGreenbush, newyork
    --
    3,494
    cool stuff man! is that something you made?? the piece that attatches to the hub?? could be a demand for such a conversion!! i am def interested in some details!!

  5. #5
    Join Date
    Mar 2010
    Location
    Crest California
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    3,014
    Quote Originally Posted by three_wheelin45 View Post
    I hate drum brakes with a passion, there lil bitches!!
    x2. And when they wear out they SQUEAL!!!!!
    LED obsessed
    2015 Yamaha FJ-09

  6. #6
    Join Date
    Aug 2008
    Location
    OK
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    5,450
    Very nice work.. Definitely one of the better upgrades..
    Rides:
    1986 ATC250R (sectional pipe and Klemm Research silencer)
    1986 ATC250R (Desert Bike, WAX-ON seat, Dual Cibie lights, Steering Stabilizer)
    1979 ATC110 (Bandito frame and forks, Turbo wheels, disc braked)
    1982 ATC70 (Lifan manual 125)
    1987 LT80 (piped, widened)


    My feedback thread
    http://www.3wheelerworld.com/showthr...ack-for-dcreel

    RIP Trace.. Godspeed.

  7. #7
    Join Date
    Dec 2007
    Location
    Quebec,Canada
    --
    1,013
    Quote Originally Posted by aldochina View Post
    cool stuff man! is that something you made?? the piece that attatches to the hub?? could be a demand for such a conversion!! i am def interested in some details!!
    Yes I built all parts,easy to do when you find the right parts like the hub and disc.The caliper is a twin piston from a yamaha yz125.I have check to use a caliper from a 200x to keep the park brake(most original as possible),but the double piston will be better when I tow a trailer.
    You need a old backing plate to keep only the bearing holder,cut all around the holder to remove the plate(thanks to my new milling),install longer stud and youre done.

    I have now only to install the master cylinder,probably this weekend and will take more pictures!

    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
    1984 ATC70
    1985 ATC70
    Custom built ATC70 / 250R laydwon swap
    1986 ATC250SX FATCAT

  8. #8
    Join Date
    Feb 2011
    Location
    Sarnia, Ontario, Canada
    --
    3,415
    Quote Originally Posted by atc500x View Post
    Yes I built all parts,easy to do when you find the right parts like the hub and disc.The caliper is a twin piston from a yamaha yz125.I have check to use a caliper from a 200x to keep the park brake(most original as possible),but the double piston will be better when I tow a trailer.
    You need a old backing plate to keep only the bearing holder,cut all around the holder to remove the plate(thanks to my new milling),install longer stud and youre done.

    I have now only to install the master cylinder,probably this weekend and will take more pictures!
    Damn 'ATC500x' you got skills..really nice job.

    I guess I'm going to be the contrary here cause I prefer my drum brakes!! I mean the discs are great an all, love them on my 350x, but being as all the parts are exposed they get trashed when riding on the really muddy trails. I ripped up a brand new set of rear pads a couple of months ago in about 3-4 hours heavy riding in the really thick stuff..

    At least the drums keeps most of the crap out..I tear down the brakes at the end of ever season, clean, lube and deglaze the drums.

    I love my BRs and SX when I am going for a serious mud bath..the shaft drive and drum brakes ensure that all I will have to do when I get back is give them a really good cleaning when I'm done..not tear it down and rebuild stuff.
    Current toys..
    1986 Honda 350X..trail bomb!
    1985 Honda 250SX..my main mudder
    1985 Honda 250ES..Back in Black Trike
    Current non-trike toys:
    1990 Honda TRX300FW
    1995 Seadoo GTX
    1998 Polaris Indy Lite 340(Nearly new looking)
    1998 Polaris Touring 500
    1998 Club Car (electric)

  9. #9
    Join Date
    Nov 2006
    Location
    Huffman TX
    --
    891
    Quote Originally Posted by dougspcs View Post
    Damn 'ATC500x' you got skills..really nice job.

    I guess I'm going to be the contrary here cause I prefer my drum brakes!! I mean the discs are great an all, love them on my 350x, but being as all the parts are exposed they get trashed when riding on the really muddy trails. I ripped up a brand new set of rear pads a couple of months ago in about 3-4 hours heavy riding in the really thick stuff..

    At least the drums keeps most of the crap out..I tear down the brakes at the end of ever season, clean, lube and deglaze the drums.

    I love my BRs and SX when I am going for a serious mud bath..the shaft drive and drum brakes ensure that all I will have to do when I get back is give them a really good cleaning when I'm done..not tear it down and rebuild stuff.
    Well you have a point, thats how I lost my front brakes on my 200x. Mud gummed them all up and ate my pads to shiet!! but all in all I love disc brakes alot more.
    TRIKES

    1987 200x -First Trike-
    82 185s-SOLD!
    82 250r-SOLD!
    85 250es -the lil red hulk



    Quote Originally Posted by Midnite_rider View Post
    I like the outlook..... It ran fine before it broke!!!! it was flying before it exploded!!!! it was like new until I tore it up!!!!! LOL She was a virgin until last night??????

  10. #10
    fabiodriven's Avatar
    fabiodriven is offline Aspiring romance novel cover model, and the Official 3WW slayer of thieves and swindlers. Catch me if you can
    Join Date
    Jun 2008
    Location
    The woods
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    10,515
    Quote Originally Posted by dougspcs View Post
    Damn 'ATC500x' you got skills..really nice job.
    Look up some of his other threads. This guy is one of my favorite fabricators on this site. He pulls off some amazing shnit.
    85 Tri-Zinger 60
    85 ATC250SX
    86 ATC250SX
    87 ATC250SX
    02 XR650L conversion
    84 ATC 480R

  11. #11
    Join Date
    Oct 2007
    Location
    Minneapolis mn
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    4,067
    OOOHHH... I got a chubby!! Please tell me you are gonna start selling these in a kit form!! I have an ES and SX that could you one of these systems! Very nice work!
    No trikes. Too old, too crippled. Unless I find one I can't live without!
    "You cant fix stupid" ~ Ron White
    My feeback link: http://www.3wheelerworld.com/showthr...ack-for-Thorpe

  12. #12
    Join Date
    Jul 2010
    Location
    ontario
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    ^^ I would be in for one to!!
    HONDA WITH A WING AND A PRAYER
    1984 110 project
    1984 125 parts bike
    1983 honda 200x
    19 85x2honda 200x
    1985 honda 250sx
    1985 honda 250es
    polaris p3 should be a parts bike ***gas tank wanted**

  13. #13
    Join Date
    Oct 2007
    Location
    Minneapolis mn
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    4,067
    I keep coming back to look at those pics! Man, thats cool!
    No trikes. Too old, too crippled. Unless I find one I can't live without!
    "You cant fix stupid" ~ Ron White
    My feeback link: http://www.3wheelerworld.com/showthr...ack-for-Thorpe

  14. #14
    Join Date
    Jul 2010
    Location
    ontario
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    This really sweet it would also allow you to use a diffenert rim to?
    HONDA WITH A WING AND A PRAYER
    1984 110 project
    1984 125 parts bike
    1983 honda 200x
    19 85x2honda 200x
    1985 honda 250sx
    1985 honda 250es
    polaris p3 should be a parts bike ***gas tank wanted**

  15. #15
    Join Date
    Dec 2007
    Location
    Quebec,Canada
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    1,013
    Quote Originally Posted by hillbilly 200x View Post
    This really sweet it would also allow you to use a diffenert rim to?
    For now my SX is on 9 inch ES wheel,I will check but I'm pretty sure the 200x wheel will fit

    Thanks for the comment,I will complete the setup tomorrow and test it.

    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
    1984 ATC70
    1985 ATC70
    Custom built ATC70 / 250R laydwon swap
    1986 ATC250SX FATCAT

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