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84 ATC 200M
04-04-2009, 02:42 AM
So I was thinking ya know I would like to rebuild by 200M from top to bottom due to the fact it does not run ever since I laid it on its side.

Istead of paying $500 candain for a rebuild I want to rebuild the engine myself.

So people what tools would be needed to rebuild My 84 ATC 200M or any other trike.

I am sick of people always telling me you need special tools so i desided to get myself the tools needed.

Thanks

200M's:beer

night4creeper
04-04-2009, 05:37 PM
for the most part, a good set of wrenches, sockets, and allen wrenches will get you started. a flywheel puller for your engine will be useful, and of course the factory manual, which you can download, just do a search.

blue27
04-04-2009, 06:04 PM
there is a 4 prong clutch tool that you will need

ebay

84 ATC 200M
04-04-2009, 06:41 PM
lol you got to be kidding me wow thats all you need? I have most of these stuff all ready.

Thanks Guys!

Twilight
04-04-2009, 07:31 PM
flywheel puller
rubber mallet
copper/plastic hammer
gaskets
8mm,10mm,12mm,18mm,14mm
torque wrench
impact wrench
carb cleaner
new seals/bearings

thats for a 2 stroke...

code200k
04-04-2009, 08:47 PM
screwdrives and somesort of picks and wire brush to clean crap up

leevarnado
04-04-2009, 09:39 PM
this will get the motor out of the frame...front motor mounts 12 mm,14mm,top motor mount 12mm,top back motor mount 17mm,14,bottom back motor mount 14mm.intake boot either 8mm or 10mm.exhaust 10mm.back of the carb to ait breather,phillips head screw driver,
what it take to get the motor apart.cdi cover phillips screw and 8mm.camshaft bolt 10mm and pliars.vavle cover 12mm and allen wrench.cam chain adjuster screw 14mm.head to cylinder long bolt 10mm..

also other tools,gasket scraper,wire brush,clean rags,spray cleaners,air compresser to blow oil out oil passage after all the cleaning.

its really easy to rebuild the top end.manual helps out alot for a first timer