83-84 ATC 250r Brake Pedal Slop Fix.

[bkm]

I made a new pivot bolt for the 2nd gen R, but soon realized that all the brake pedals are worn out and wobble really bad.

I reamed out the pedal and turned down the bolt end to 15mm. I then made a dual delrin bushing setup that takes place of the oem pedal dirt seals. No more pedal slop.

https://uploads.tapatalk-cdn.com/20190716/fa22d01f7c21166b7f3863ed575441b9.jpghttps://uploads.tapatalk-cdn.com/20190716/499ca4b375d3e47f0b482444e6bdc3de.jpghttps://uploads.tapatalk-cdn.com/20190716/ebd9641715bf388be4eef010b8b51d36.jpghttps://uploads.tapatalk-cdn.com/20190716/04ac2c4d2dbdbfc62c3d7e9e82776ec7.jpghttps://uploads.tapatalk-cdn.com/20190716/c18d37bff4c0585a496de214484d044d.jpg

[Gabriel]

That should last a long time and be an easy repair should it ever wear again.

If you keep a notebook or journal for stuff you build, (everyone should) it would be well worth the time to scribble a little print of it for future reference.

[bkm]

That should last a long time and be an easy repair should it ever wear again.

If you keep a notebook or journal for stuff you build, (everyone should) it would be well worth the time to scribble a little print of it for future reference.One step ahead of you.

[Gabriel]

Used to...I never wrote anything down. Now, I write everything down. No matter how inane it seems. It's amazing how nasty the edges of my notebook is.....from constantly thumbing through it with greasy hands. HA!!

[bkm]

Yep, I have a whole catalog of little bushings I've made for guys or projects over the years. A lot of the honda trikes I make from memory, but they're written down anyway.