Is this a Honda 200 or a 200S or ES?

[tulsamike3434]

Is this a 200 or a 200s or ES?

http://i1093.photobucket.com/albums/i434/mikesatcshop/Help/IMAG0505.jpg

http://i1093.photobucket.com/albums/i434/mikesatcshop/Help/IMAG0506.jpg

http://i1093.photobucket.com/albums/i434/mikesatcshop/Help/IMAG0507.jpg

http://i1093.photobucket.com/albums/i434/mikesatcshop/Help/IMAG0508.jpg

[WJG1000W]

the 200s and 200 didnt have electric start so its either 200m 200e 200es

[dirtface]

It would be a 200m, the 200e had a high and low gearbox. And the 200es had shaft drive.

[tulsamike3434]

the 200s and 200 didnt have electric start so its either 200m 200e 200es

Thank you kind sir I just got 5 of these free so if anyone needs anything I will trade for 1983 110 parts for them but I am keeping one to dissect one of them! :)

[atc300r]

What parts for a 83 110 are you looking for.

[JJMF1979]

ya I agree it is the same as my 200m

[Amater45]

Thats a 200m motor. good score man!

[oscarmayer]

it's a 200m. the m had electric start, no reverse, chain drive, and no hi/low gearing. the S had a pull start and nothing else.

[tulsamike3434]

So I'm working on taking this turd apart and this happens.. anyone have a cure for this?


My freaking screwdriver broke off in the screw

http://i1093.photobucket.com/albums/i434/mikesatcshop/Honda%20200%20motor/IMAG0519.jpg

well my impact screwdriver

[350XJEDI]

:D,try a dremal, or cut the screw head for a flathead, reguler screwdriver watch out for thos cheap impact screwdrivers good luck:cool:

[tulsamike3434]

:D,try a dremal, or cut the screw head for a flathead, reguler screwdriver watch out for thos cheap impact screwdrivers good luck:cool:

i thought about the flat head idea but the screw sits almost flush and I don't want to cut into the case. But I will try the dermal idea.

[MonkOFox]

There is a tool (Don't know what it's officially called) but it has different screw driver heads and you hit it with a hammer and it helps break the screw over.
Had to use it on the cdi cover screws when doing the top end one time, was rusted and ceased up.

Justin

[badass350x]

There is a tool (Don't know what it's officially called) but it has different screw driver heads and you hit it with a hammer and it helps break the screw over.
Had to use it on the cdi cover screws when doing the top end one time, was rusted and ceased up.

Justin


Impact Driver!

[yamaha driver]

^ X2 on the impact driver. i have one and they are really amazing gets everything out with ease.

[tulsamike3434]

That's is what I was useing

[oscarmayer]

go get a new one. if you buy a craftsman instead of the autpzone crappos it will last and not break on you. the cheapo ones break.

[tulsamike3434]

I got it out.

anyway I am to a point where I am stumped I have the manual right here in front of me and did a forum search. I cant for the life of me get this crank shaft apart???

am I missing something? Do I need a special puller to get this off? is it threaded on?

http://i1093.photobucket.com/albums/i434/mikesatcshop/Honda%20200%20motor/IMAG0531.jpg

[yamaha driver]

that my friend is a flywheel. all flywheels are held on a woodruff key which needs to be pulled off with a puller like all flywheels.
146650 Right here in the manual.

[tulsamike3434]

What is the center going to push on it's inset about an inch???

http://i1093.photobucket.com/albums/i434/mikesatcshop/Honda%20200%20motor/IMAG0532.jpg

[yamaha driver]

thats why the puller is about 4 inches long.

[tulsamike3434]

I know But the only pullers I can find the shafts are to big to fit inside there. I thought the flywheel was right underneath the pullstarter I have the bolt puller set for that one...

[tulsamike3434]

If I am not mistaken I will be needing some of these...

http://www.harborfreight.com/media/catalog/product/cache/1/image/9df78eab33525d08d6e5fb8d27136e95/i/m/image_17956.jpg

[yamaha driver]

if you have a inch or more clearince between the flywheel and the cases you can use that type. they use the regular screw type puller in the manuals

[tulsamike3434]

I dont have anything to screw into... like I said before the other one comes off but it had screw holes for my puller to screw into...

[oscarmayer]

http://www.motionpro.com/motorcycle/partno/08-0026

right tool for the job. if your threads inside are srtipped or missing then, you have to use a standard gear puller and it's a pita!!!!

[tx200m]

You need a special puller. Part of the puller threads into the flywheel. The forcing screw pushes against the crank. Go look at some on ebay, u will see what Im talking about. Ive got to get one for my warrior too. Good luck.

[tulsamike3434]

DAM that sound's Like it's going to be a challenge to find!

[tulsamike3434]

Is there a special name for this puller?

[tx200m]

http://www.ebay.com/itm/NEW-82-87-Honda-ATC-200M-200S-ATC200-Flywheel-Puller-/370559488054?hash=item5647111036&item=370559488054&pt=Motors_ATV_Parts_Accessories&vxp=mtr

[tulsamike3434]

http://www.motionpro.com/motorcycle/partno/08-0026

right tool for the job. if your threads inside are srtipped or missing then, you have to use a standard gear puller and it's a pita!!!!

Thank you oscarmayer

[yamaha driver]

THATS what i was talking about!!

[kb0nly]

I just bought a 14mm x 1.5 thread pitch bolt and popped the flywheel right off. If you have an impact it takes seconds, i used a wrench on the bolt threaded into the center of the flywheel and just tapped the wrench a few times with a hammer to shock it and the flywheel popped right off. The special puller is nothing but a bolt with a t-handle on it.