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View Full Version : My 1983 ATC 500 build



TriQuad
02-15-2010, 10:34 AM
I bought this bike in a package deal with a 1984 Big Red for $300 neither of them ran. This trikes hubs were no good, plastics all broken and camo duct-taped together,The tank dented and bondo filled, the sat pan was rusted out and the foam deteriorated, had no headlight or tail light, was missing the carb, and all three wheels were rusty and leaked. That's the background info. This trike was sitting in my backyard for probably about a year and nothing was getting done to it. I have a lot of bikes including two Honda XR 500R's one of them becoming the heart donator. The 500 ran but smoked like a beast and 3 gear skipped! I took it out of the bike tore it down replaced the gear dogs with a set out of another 500 I had, and i bought a new set of rings (the ring gap in it was 200 thousandths! operating gap is 15-20 thousandths!). I disassembled the ATC down to the frame and began fitting the 500 into it. Some major alterations had to be done to the frame seeing as the 500R is so much bigger than the 200. Everything went pretty smoothly after the frame was altered, I made the motor mounts out of aluminum and polished them up, sanded down the tank, fixed the dents, primed and primed and primed it then painted it, painted up the forks, frame, and motor. The wheels were some trouble, I have many hours of sanding in them to get them looking as good as they do now. I had some chrome powder coat and decided to try it out....TURNED OUT SWEET! I ordered some hubs off Ebay ($12) and my buddy ltrfred gave me some 20x11x9 tires to run on the back, I had to go small so that i could kick it. Now that everything was painted up I started putting it all back together, it all looked good but it was missing something... a sweet round headlight! So i jacked one off a scooter I had, and right now I'm sharing a seat with my 1984 Big Red. I put it all together and still didn't have a oil tank (xr500 = dry sump) I bought a Honda 750 street bike oil tank off Ebay ($1.75) but it was to big to fit! =[ so I ended up going to my Lowes and making a custom PVC one! (don't hate haha). The trike runs great! First kick every time! And is wicked fast! I'm in the process of mounting up some 2006 Suzuki LTR450 rear fenders, I'll keep updates.


Not to shabby for a 15-16 year old now is it?? haha

fabiodriven
02-15-2010, 10:43 AM
I'd love to see some:pics:

litebulblsc
02-15-2010, 10:44 AM
So, what frame did you put the motor in?

litebulblsc
02-15-2010, 03:38 PM
I can see the pics. Looks like a 200m frame
But the slide show link doesn't work

fabiodriven
02-15-2010, 03:58 PM
Dude, you had the completed pic up for a couple minutes, then it disappeared. You gotta get that back up.

You're only 16? Great build man.

harryredtrike
02-15-2010, 04:05 PM
no pics for me all gone

TriQuad
02-15-2010, 04:35 PM
sorry photo bucket screwed up im uploading some new ones now

TriQuad
02-15-2010, 05:00 PM
here are pics

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/1.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/2.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/3.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/4.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/5.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/6.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/7.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/8.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/9.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/10.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/11.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/12.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/13.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/14.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/15.jpg

TriQuad
02-15-2010, 05:07 PM
more pictures

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/16.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/17.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/18.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/19.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/20.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/21.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/22.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/23.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/24.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/25.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/26.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/27.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/28.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/29.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/30.jpg

TriQuad
02-15-2010, 05:10 PM
more pictures

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/31.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/32.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/33.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/34.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/35.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/36.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/37.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/38.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/39.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/40.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/41.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/42.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/43.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/44.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/45.jpg

TriQuad
02-15-2010, 05:13 PM
more pictures

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/46.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/47.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/48.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/49.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/50.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/51.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/52.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/53.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/54.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/55.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/56.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/57.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/58.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/59.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/60.jpg

TriQuad
02-15-2010, 05:16 PM
more pictures

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/61.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/62.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/63.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/64.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/65.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/66.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/67.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/68.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/69.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/70.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/71.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/72.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/73.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/74.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/75.jpg

TriQuad
02-15-2010, 05:18 PM
more pictures

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/76.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/77.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/78.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/79.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/80.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/81.jpg

http://i952.photobucket.com/albums/ae3/catalinawagon/1983%20ATC%20500XR/82.jpg

fabiodriven
02-15-2010, 06:35 PM
Unbelievable man! For a 16 year old kid, you have got some skills for sure. You are well on your way to fabbing up some serious shite!

muddog
02-15-2010, 06:46 PM
Unbelievable man! For a 16 year old kid, you have got some skills for sure. You are well on your way to fabbing up some serious shite!

X2 Definitely

code200k
02-15-2010, 06:48 PM
Unbelievable man! For a 16 year old kid, you have got some skills for sure. You are well on your way to fabbing up some serious shite!

x2..you did some great work there dude.im only 17 myself and most of the work my freinds do to there quads dirtbikes is half azzed.great work for sure man..:w00t::w00t:

Custom200
02-15-2010, 06:51 PM
Thats some awesomne work, Its rediclous. I love it.

MonroeMike
02-15-2010, 07:03 PM
Definitely cool, props to you.

RodKnockRacing
02-15-2010, 07:32 PM
amazing for sure

the great gazoo
02-15-2010, 07:46 PM
Wow!!! Very cool, I'm loving this build. Your work is real nice. I'm a huge fan of the RFVC engine.
I'm thinking you haven't taken enough pics, though, LOL!!

TriQuad
02-15-2010, 08:22 PM
Haha thanks, lots of people say that Ive got some skills because I'm restoring my 1966 Catalina wagon now too, but on this project I owe some credit to my brother and ltrfred for helping with welds and cuts.

atc350xer
02-15-2010, 08:35 PM
It HAD to turn out nice, looks like you had Jesus helpin :D

Seriously tho, real nice work, looks fast and tough

Honda_Dude
02-15-2010, 10:11 PM
Not to get off the subject, but that's not a 421 Catalina is it ?? I wish Pontiac still made V8's................................... :(

litebulblsc
02-15-2010, 11:08 PM
Not to get off the subject, but that's not a 421 Catalina is it ?? I wish Pontiac still made V8's................................... :(

I wish Pontiac still existed as a company

TriQuad
02-15-2010, 11:41 PM
Its not a 421, but it is a factory 10.5:1 high compression ratio 389. sweet ride =} lol

fabiodriven
02-15-2010, 11:45 PM
It HAD to turn out nice, looks like you had Jesus helpin :D

h

Rimshot! Now that's what I call funny!:lol:

Tecate 50
02-16-2010, 12:08 AM
Wow.....Im impressed! Great job kid....

unclejemima
02-16-2010, 02:01 AM
kick ass job man. Keep up the good work. That is CRAZY for anyone's age!...plus all the pictures are great to!

Macs
02-16-2010, 09:41 AM
Very impressive!!!!!

TriQuad
02-16-2010, 05:56 PM
Thanks guys I love to hear that my projects look good. I"m mounting up the plastics probably tonight and will have some new pics up. Now all I really want is some hooiser tt tires.... lol