Weird. I ran a Renthal Supercross in the dunes on my R with a +10" arm and it made it through the week of 2nd gear wide open launches without a hitch. When I put the stock arm back on to take it on the ice I just cut the long chain down and ran it on the ice for the past 8 years and again, never a problem until it finally started getting tight in a few spots this year because the trike was sitting in a damp corner of the shed.
In the 15 years I've owned this machine and the 25 years I've been riding trikes I only tossed a chain on my R once and it was in the dunes with a stock length arm on it. It sounds like there is something out of alignment that is causing the chain to pop off so often.
John
1985 Eddie Sanders ATC330r
1986 Monstecate
1984 ATC70 (awaiting 125cc transplant)
1984 ATC125M
1986 GSXR 750 - Keepin' it old school!
1999 Arctic Cat 500 4x4 plow machine
1999 Arctic Cat Thundercat 1000 (lake lizard)
1996 Arctic Cat Jag 440 L/C (ditch banger)